Innovating Tomorrow’s Products Today

The technological challenges facing our nation and the world call for new materials with enhanced performance, novel functionality, advanced modeling, characterization and testing, and flexible design-enabling manufacturing techniques. Our focus involves advanced hard and soft matter as well as complex hybrid systems, spanning from bulk to nanoscale materials. Current and emerging thrust areas include materials for energy storage and conversion, novel electric, optic, and magnetic materials, structural materials and processes for additive and other advanced manufacturing techniques, and materials for bio-technology, medicine, and life-science. With dual emphasis on fundamental science and materials technology, our materials research aims for solutions to demands such as energy, transportation, communication, health, and sustainability, while building future expertise in critical areas through research-based education.

Our manufacturing research spans from investigation of fundamental process mechanisms to process integration and industrial deployment. Current thrusts include additive manufacturing, hybrid manufacturing, laser-based manufacturing, lightweight metal processing, flexible automation via robotics, human-robot collaboration, and advanced sensing and control methods. Several research efforts are being pursued from surface engineering perspectives by leveraging ultrasonic impact peening, laser shock peening and functional cold spray coating depositions. Embedded within the heart of the Midwest, Iowa State University is uniquely positioned to transfer novel manufacturing technologies to industries such as agriculture, aerospace, biomedicine, energy, and transportation.

Focus Area Expertise and Infrastructure

Our engineering departments, research centers and institutes provide expertise and research infrastructure support for the focus areas listed below.

At its heart, engineering is the practice of manipulating materials to provide the systems required to maintain and improve our quality of life. Such manipulation can range from the nanometer scale to the kilometer scale. This focus area addresses the work to understand how materials perform in a variety of conditions, processing them to a desirable state, and using them appropriately.

  • bulk structural materials
  • nanomaterials
  • energetic and energy storage materials
  • optic and magnetic materials
  • biomaterials
  • functionally graded materials
  • recycling and reuse

Expertise and infrastructure

This focus area addresses not only the use of the state-of-the-art advanced characterization equipment found in the College or within the US Department of Energy’s Ames Laboratory, but also the development of new materials and device characterization techniques and processes.

  • facilities
  • techniques

Expertise and infrastructure

Manufacturing research includes the investigation of new production methods for advanced products, studying process parameters in emerging manufacturing technologies, developing new sensing and control mechanisms, enhancing process intelligence and flexibility via automation, and understanding the intersection of processes and material outcomes in advanced manufacturing systems.

  • additive manufacturing
  • hybrid manufacturing
  • casting and welding
  • laser-based manufacturing
  • lightweight metal processing
  • tribology and surface engineering
  • repair and remanufacturing
  • manufacturing process simulation
  • manufacturing system design and integration
  • construction processes
  • tribology and surface engineering
  • automation and robotics
  • collaborative robotics (cobots)
  • process sensing and control

Expertise and infrastructure

Research in this area spans the nano- to microscale with research projects that include novel nanostructures; quantum technology; solar energy conversion; sensors for plant, biological and medical applications; and additive manufacturing.

  • photonic and electronic
  • flexible electronics
  • batteries

Expertise and infrastructure

Predictive modeling and simulations of various aspects of materials behavior are performed using (a) atomistic approaches (first principle approaches and molecular dynamics), (b) continuum approaches (phase field method, dislocation dynamics, finite and boundary element methods), from nanoscale to macroscale, as well as (c) combined atomistic-continuum approaches. The microstructure evolution, mechanical, chemical, electronic, thermal, mass transport, and transformational behavior are of special interest.

  • atomistic
  • continuum
  • structural
  • multiscale

Expertise and infrastructure

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